Pipe Trolleys are specially designed material handling equipment used for lifting and moving elongated materials like pipes, tubes, etc. The platform of the trolley is designed with metal bars or angles that are curved in the middle to perfectly place the cylindrical shaped materials including industrial pipes or metal tubes, and restrict their motion. These material handling equipment are used across various industries such as construction, mining, steel, warehouses, distribution centers, etc. Furthermore, the pipe trolleys are developed using premium-grade raw materials like alloy steel, which has enhanced physical properties. The trolleys become corrosion-resistant and have high tensile strength for carrying loads weighing up to tons.
Common Types of Pipe Trolleys Available
Standard Pipe Rail Trolleys: These types of trolleys are used to lift and move heavy elongated materials along a rail system, transporting them within the workstation or between facilities up to short distances.
Greenhouse Pipe Rail Trolleys: Having a platform with a hydraulic scissor lifting and lowering mechanism, these types of trolleys are used in large facilities to move cylindrical pipe-shaped materials alongside a rail system.
Major Applications of Pipe Trolley Across Industries
Material Handling
Pipe trolleys, as the name hints, are specifically designed for securing and moving elongated and cylindrical-shaped materials including pipes, rolls, fittings, etc. The platform of these trolleys, to place the loads, is developed with steel angles or pipes, with a curve at the center, to secure the pipes restricting its motion. They are one of the most efficient, safe, and cost effective material handling equipment for many industries.
Assembling and Installation
Piping structures require a large number of steel pipes and tubes, which are assembled and installed while the trolleys hold them and secure them in a fixed place. So, these equipment are hired for the construction of large piping systems where they not only hold the cylindrical loads but also hold them for workers to connect them.
Construction Industry
During the construction of large societies, residential properties, and commercial or corporate buildings, these trolleys are hired to install the piping networks. These trolleys help to secure them in one place and facilitate their movement across the construction zone. Without their help, the workers will have to manually move the loads, which may attract more labor costs and chances of workplace accidents.
Steel Industry
In steel manufacturing plants, various types of material handling equipment are hired to handle a diverse range of steel products safely. The cylinder trolleys are used for lifting and moving materials like steel pipes, rolls, sheets, and various other types of elongated objects, as the equipment makes it easy to handle them. Once placed on the trolley the pipes cannot move sideways eliminating the risk of sudden fall and damage, due to its unique design.
HVAC
HVAC includes cooling systems, heating systems, and ventilation systems. Pipes trolleys are hired during their installation, allowing them to lift, hold, and move pipes in large quantities. These systems rely on pipes and shafts for transferring heat or cold, and for handling their delicate components or parts, these trolleys are hired for speed and efficiency.
Manufacturing
In many manufacturing units, pipe trolleys are hired for transporting cylindrical shaped and elongated materials between assembling stations to manufacture various products. These types of material handling equipment are the backbone of these operations as they help maintain a constant flow of materials, which results in faster and higher production rates.
Maintenance
In large facilities, pipe trolleys are hired for maintenance jobs, especially when they have to replace or repair piping systems, sheets, or other elongated materials. Pipes are not easy to move and install, workers require a stable platform to transport them and lift them with care.
Oil and Gas Industry
In oil and gas facilities, there are large piping structures installed for smooth transit. These structures require constant repair and maintenance jobs to perform efficiently. Moving the materials required for operations, the pipe trolleys are used extensively for safe material handling.
Key Advantages of Pipe Trolleys
Efficiency
Piping trolleys are one of the most affordable material handling equipment, as they help to move elongated materials with speed and less effort. Even the manual equipment requires only a gentle push to move forward and helps to easily transport heavy loads without much expense.
Work at Heights
Pipe trolleys also have scissor lift platforms that can reach certain heights to place materials on vertical shelves or any other place at heights. The equipment provides a stable and sturdy platform to load and unload heavy materials at heights. With consuming much energy or frequent maintenance these trolleys make the operations cost effective.
Enhanced Productivity
Workers can move heavy loads faster with the help of these trolleys and save more time for other essential jobs, which benefits a company with more productivity. Traditionally, these loads were transported with manual efforts from the workers which causes fatigue and gets them tired frequently. But these trolleys help to boost their productivity by reducing manual efforts.
Safety
Again, with limited manual efforts, the chances of workplace accidents are decreased significantly. Moreover, the advanced trolleys come with modern and highly effective safety features that help the workers during their jobs including emergency braking systems, overload sensors, etc. These features deliver a sense of relaxation in the minds of workers to perform better at work with the tension of injury.
Versatility
Material handling equipment is highly versatile as it can easily help to lift and move various types of materials with varying sizes and shapes. Pipe trolleys can help transport cylindrical and elongated materials of different sizes irrespective of their weight. Moreover, this equipment can be used across various industries and lift pipe-shaped long objects of any type.
Durability and Long Lifespan
Lifting trolleys load heavy materials and help move them to short distances. For this purpose, they are developed using top-grade materials including alloy steel. They get enhanced physical properties such as corrosion resistance, high tensile strength, and more.
Low Maintenance
Due to high durability, these maintenance trolleys require less maintenance that too at low rates. The components and parts of this equipment are designed to be premium grade and are wear and tear resistant so that they require low maintenance for performance.
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Source:https://www.tradeindia.com/blog/pipe-trolley-an-efficient-material-handling-equipment-across-various-industries/